Affordable Ultrasonic Extraction Line for Herbal Seed Tinctures

Customization:	Available
Application:	Cosmetic Industry, Essential Oil Industry, Herbal Industry, Nutraceutical Industry, Pharmaceutical Industry
Capacity:	10-50L

Basic Specifications

Technical Properties

Model NO.

1L-1000L

Certification

CE, GMP, ISO, UL

Condition

New

Customized

Extraction Method

Liquid-Solid Extraction

Machine Type

Ultrasonic Extraction Machine

Material

Stainless Steel

Pressure Control

Customizable Pressure

Temperature Control

Low Temperature (25-60℃)

Voltage

380V

Warranty

1 year

Origin

Shanghai

Packaging & Logistics

Transport Package

Wooden Case

Package Size

120.00cm * 100.00cm * 160.00cm

Package Gross Weight

570.000kg

Product Description

Mushroom Tincture Ultrasonic Extraction Production Line

Mix the powdered mushroom material with an appropriate solvent, such as water, ethanol, or a combination of both. The extraction process can be carried out by various methods, including impregnation, percolation or hot water extraction. This solvent helps dissolve and extract bioactive compounds from mushroom materials.

Process Flow (Steps 1 - 4)

1

Raw material pretreatment

Select high-quality mushrooms as extraction raw materials, clean and wash them to remove surface dirt, debris and other impurities.

2

Grinding and powdering

Use a grinding machine or grinding equipment to grind the mushrooms into fine powder to increase the surface area of the mushroom material and facilitate the extraction of the desired compounds.

3

Ultrasonic extraction

Mix the powdered mushroom material with an appropriate solvent in a certain proportion and put it into the ultrasonic extraction tank. Turn on the ultrasonic generation system and carry out ultrasonic extraction according to the pre-set process parameters (such as ultrasonic power, extraction time, solid-liquid ratio, etc.).

4

Extraction solution treatment

After the extraction is completed, the extraction liquid is separated from the mushroom residue through the extraction liquid slag-liquid separation system. The separated extract is filtered to remove impurities and fine particles, and a pure extract is obtained.

Ultrasonic Extraction Line for Herbal Seed Tinctures

Process Flow (Steps 5 - 7)

5

Concentration

The filtered extract is subjected to concentration treatment to increase the concentration of the required compounds. Solvents can be removed and active ingredients concentrated by techniques such as evaporation or vacuum distillation.

6

Purification

Depending on the extraction method and the required purity, further purification steps such as precipitation, chromatography or membrane filtration are adopted to separate and purify specific compounds.

7

Drying

The concentrated and purified extracts are dried to remove any remaining moisture. Spray drying, freeze-drying or vacuum drying methods can be adopted to make the extract reach an appropriate moisture content, which is convenient for storage and subsequent processing.

Drawings & Dimensions

Detailed CAD drawings and dimensional diagrams are available upon inquiry. Our engineering team can provide tailored designs to meet specific project requirements.

After Sales Service

Standard Warranty

12 months or 2,000 operating hours (whichever comes first).

Global Support

24/7 technical assistance and spare parts supply.

Training

On-site or remote operation and maintenance training.

Company Profile

We are a comprehensive enterprise integrating product design, development, manufacturing, engineering installation, and after-sales services.

Our products are designed and manufactured in strict accordance with relevant national equipment standards. Our experience spans pharmaceutical engineering, dairy equipment, beverage equipment, biological engineering, chemical engineering, essential oil refining equipment, experimental equipment manufacturing, and complete plant installation engineering.

Equipped with a highly skilled technical service team, we provide clients with comprehensive process design, plant layout, formulation consulting, and turnkey engineering solutions for both new construction and expansion projects. Through continuous innovation, we have established a strong presence in domestic and international markets with advanced production, rigorous testing procedures, and robust after-sales services.

Specification Models & Parameters

Model	GK-500	GK-1200	GK-2000	GK-3000	GK-4000	GK-6000
Volume (L)	600	1200	2300	3200	4300	6300
Design pressure in tank(Mpa)	0.09
Jacket design pressure(Mpa)	0.3
Manhole diameter (mm)	400	400	400	500	500	500
Heating area(m²)	1.7	3.0	4.7	6.3	8.0	12.0
Condensation area(m²)	4.0	5.0	8.0	10.0	15.0	20.0
Cooling area(m²)	0.5	1.0	1.0	1.5	2.0	2.0
Slag door diameter(mm)	500	800	800	800	1000	1400
Steam consumption(kg/h)	160	245	325	345	430	645
Water consumption(T/h)	6	8	10	15	20	25
Motor Power(KW)	2.2	3.0	4.0	5.5	5.5	7.5
Stirring speed(r/min)	36	36	36	36	36	36

Frequently Asked Questions

What are the primary applications of this ultrasonic extraction line?

This system is specifically designed for liquid-solid extraction processes. It is highly optimized for producing mushroom tinctures, herbal extracts, seed oils, and processing other active organic compounds.

Why is low temperature extraction beneficial for mushroom tinctures?

The extraction line operates within a low temperature range of 25-60℃. This temperature-sensitive control prevents thermal degradation of bioactive compounds, ensuring maximum potency and quality of the final extract.

Can the tank specifications and pressure limits be customized?

Yes, our engineering team offers fully customizable setups. Standard configurations include a 0.09 Mpa tank design pressure and a 0.3 Mpa jacket design pressure, both of which can be adjusted to match specialized production requirements.

What industrial safety and manufacturing standards does the equipment meet?

The extraction systems are constructed of high-grade stainless steel and manufactured in compliance with international certifications including CE, GMP, ISO, and UL standards.

What kind of technical support is offered post-purchase?

We provide a comprehensive 12-month (or 2,000 operating hours) warranty. Additionally, we provide 24/7 global support, continuous spare parts availability, and training services (either on-site or remote) for operators and maintenance technicians.